Module Catalogues, Xi'an Jiaotong-Liverpool University   
 
Module Code: IND212
Module Title: Design for Manufacturability
Module Level: Level 2
Module Credits: 5.00
Academic Year: 2019/20
Semester: SEM2
Originating Department: Industrial Design
Pre-requisites: IND106IND108
   
Aims
This course covers the fundamentals of manufacturing processes through introducing the student to modern manufacturing with two areas of emphasis: the physics of manufacturing processes and design for manufacturability. In doing so this course will emphasize the interrelationships between part design and manufacturing process design. The student will learn major manufacturing processes including machining, injection molding, forming, casting, assembly, and rapid prototyping. The student will learn recommendations to make product designs more economical, to simplify production processes, and to minimize energy use and environmental impact. A project is an integral part of this course and exposes the student to various manufacturing processes and practices.
Learning outcomes 
A. Relate materials and manufacturing processes for part(s) and explain trade-offs with other possible choices

B. Identify and manage cost within the context of engineering design by making product designs more economical and simplifying production processes

C. Explain manufacturing methods and their limits, possibilities and environmental impacts for different materials

D. Identify the basic mechanisms that affect quality, rate, cost, and flexibility for major manufacturing processes

E. Improve or redesign an existing product for the ease of manufacture (use of DFM/DFA), also manual and/or automatic assembly


Method of teaching and learning 
The material in this module is delivered through a combination of formal lectures, tutorials and supervised practical sessions. General transferable skills are developed through the presentation of written and oral reports.
Syllabus 
The module provides students with introductions to materials including, but not limited to: Hardwoods & Softwoods, Plywood and Laminates, Glass, Metals, Thermoplastics, Thermoset Plastics and Foams, and Rubber (Synthetic &Natural).

The module provides students with introductions to processes including, but not limited to Cutting, Casting, Molding, Extruding, Forming, Shaping, Rapid Prototyping, Soldering, Welding, Coating, Printing, Painting, and Surface Treatments.

The student will develop detailed process knowledge for selected processes including

• Machining

• Injection Molding

• Forming

• Casting

• Assembly

• Additive Manufacturing

The student will develop knowledge of machines and tools for these processes, the physics of the processes, material behavior, and procedures to run machines. The student will be able to write the process plan; relate processes to a part; identify the major cost, rate, quality, flexibility, and sustainability issues for these processes; and review the pros and cons of alternative processing strategies. The presentation of the material will abstract this knowledge and introduce related processes so that the student will be able to understand unfamiliar processes quickly and to identify processes from part hardware.

Delivery Hours  
Lectures Seminars Tutorials Lab/Prcaticals Fieldwork / Placement Other(Private study) Total
Hours/Semester 26     26      98  150 

Assessment

Sequence Method % of Final Mark
1 In-Class Test 50.00
2 Assignments 30.00
3 Group Project 20.00

Module Catalogue generated from SITS CUT-OFF: 8/22/2019 5:46:11 PM